When I have to make a new front sight blade and am not sure where the blade height and blade position (R or L) is supposed to be, I sometimes make one out of wood first.
I use maple as it's very dense, cuts and trims well.
A sharp rough cut file makes easy work of the wood w/o having to do alot of filing on the part. One stroke can remove more wood than you want if you care too.
I leave the 'blade' portion high enough to take care of any possible adjustments I may need to do.
So to with the blade width.
The whole idea of making a sight out of wood first is that you will be at a range. Trying to shoot and then file the front sight to shape to get the gun to shoot to POA.
If it was just a matter of elevation being off,. I'd just go ahead and add a taller steel blade. Filing the thin blade down at the range is not a real challenge even in single digit temps.
But when you have both the height and then trying to thin/file the blade (perhaps from both sides) while holding onto the pistol,,it's gets to be quite an operation. Even dragging a small vise along, it's not very convenient
A small slip and then you'll be fixing up the finish as well back at the shop.
The wooden mock-up sight trims easily, much more easily than a steel one.
That's the whole idea. It can be done quickly at the range. Then measurements taken off the assembly and a new one made of steel back at the shop and installed.
One trick to use when filing an oversize sight blade to POA at the range,,doesn't matter if it's the final steel version or the wooden one above...
Do windage first.
In doing this, don't try to file the entire width of the bulky front blade.
That's a lot of work and un-necessary.
File the sight blade on a slant so only the top edge is narrowed.
The top edge of the blade is your 6'oclock hold point. Whats underneath it doesn't matter at this time.
You will end up with what was known as a Barleycorn style sight,,a triangle shaped image as you look at it from the breech towards the muzzle.
Still need to move windage left or right a bit, file some more from the appropriate side of the blade keeping the slated angle in place. You will move the top 'flat' over one way or the other in doing so correcting the windage.
The elevation is still way off as you haven't touched the blade height.
Now start taking the height down to bring that to POA.
As you do trim the site down the top flat of the blade will get wider but it will still have the same center.
You can trim the sides as before at the angle established to thin the blade a bit for easier sighting as you lower the blade height.
When you're done you will have a flat top blade with slanted sides.
Leave it right there.
That's your correct height and windage placement.
Any further trimming up of the blade to square it up can be done in the comfort of your workshop with the gun and or sight securely in a vise.
You have the measurements, so you can also make additional front sight blades if you want. Post, Metallic Bead, ect.)
Nice Revolver!!