When in doubt replace mainspring and screw (OME)
So what does hand fitting one for a revolver this old usually entail? Probably a takes pretty well-trained and skilled person to do it I'm guessing.Not too likely, but possible. A different one may only need a little hand fitting is more likely.
Thanks for the good detailed description.You just need a half round needle file and some time. Find any tight spots and file a bit to make it fit easier. Keep going around the perimeter where it mates with the frame. Use a red or blue magic marker on the edge of the sideplate and see where it gets rubbed off when you put it on the frame. File a slight angle on the inside part of the sideplate so you only are fitting about 1/16" thickness around the outside edge.
That was kinda' what I was afraid of - I wondered how likely it was that a replacement might be too "loose" of a fit in places, and what to do if it was - as well as how hard it is to do something about it...In my experience drop in side plates don't exist. They are fitted parts & finding another that hasn't been filed in the wrong place challenging.
If it's too loose in spots, it just looks bad, but won't matter if the screws all screw in.