A buddy of mine asked me to install a flange type reverse plug and full length guide rod in his full size S&W 1911. To do this you need to take about 0.070" (the width of the flange on the reverse plug) off the back to the guide rod tunnel and bore out a lip at that location before the reverse plug will slide into the guide rod tunnel and be even with the front of the slide. I have done this on several guns so far with no issues (4 guns so far but never an S&W). This slide did not need to have the lip bored out of it so I marked a line for how far the tunnel needed to be cut, clamped the slides in a soft jaw vise and tried to use a safe sided file to make the cut as I usually do. The slide appeared to be almost as hard as the file and it would not cut! Anyone ever run into this or know if S&W 1911 slides are really, really hard? Is a mill with a carbide bit required?
Any advice would be appreciated.
Any advice would be appreciated.