HA Funny you should mention Massad Ayoob, I just got through reading one of his "no handloads for defense" articles.
How often do you know to change reloading manuels? I mean if powders periodically change...how do you know when your Blow-it-out-your-muzzel or Big Bang reloading manuel is outdated? 2 years? 10 years? 20 years?
Here is my story of this exact situation this past week...
I got a new P-290 and wanted to test it with a variety of ammo. I haven't shot 9mm much at all over the last 8 years or so, preferring 40 & 45 in my auto feeders. So I go digging in my stocks and come up with some 124gr JHP I loaded sometime back in the 90's. The box was market HOT!!! in red letters. fair warning. During testing I often mark down how far the cases are ejected, as a rough estimate of the power being exerted on the frame. Most factory ammo was falling 3-5' from the gun. These babies were being thrown 16'~20'. Now that got my attention. I shot several of these out of the 3913 and the new P290, recoil was noticeable but not that unusual for a "HOT" or +P type load.
So I get home and look up the loading... 7.5 of AA5 (DO NOT USE THIS LOAD). I look in my latest AA booklet and see the max for this weight bullet is 6.4 gr! Now I know I don't overload by that much - something else must be amiss, so I go looking back in my load books and finally I find the 1989 AA load booklet where there is a little pencil dot next to the listing showing this exact load as max. In my search I also find a note saying that I called AA back in 2000 and asked about this and was told at the time it was OK in modern guns like my 5906. I recall that I had used that 1989 manual all thru the 90's and had just gotten a new 2000 edition when I discovered the change, prompting my call to AA. Since then, I have acquired a 1994 AA load book and see that the charge reduction was made then. I emailed AA again last week to see if it was safe to shoot. This time however, they told me that their data shows the load is pushing 44,000 psi, a bit more than what is safe and suggested I not shoot it even in modern firearms. I have since disassembled all of them so I can reuse the components. I did find 2 out of 700 with no powder in the case, another eye opener and probably a kaboom story averted.
After reading all these stories claiming how the lawyers caused the load data to be reduced, I don't think I completely believe that. After comparing several manuals from different eras I think that about 1999 the test labs had switched from CUP to PSI measuring standards and found the old loads were well above SAMMI pressure standards (which by then they had all agreed to follow) so in the interest of safety and conformance, the loads were reduced.
According to AA data, the above load is 8,000 psi above Max and about 2000 psi above purported +P+ (if there is such a thing). It is getting dangerously close to 9mm Proof loads ( which my searches indicate can range from 49,000 to 54,000 psi, depending). Then there is the issue of battering the gun (maybe in another post)
Does that mean the old loads will now blow up your gun? not necessarily, after all many had been using that old data for decades without mass blowups. It does mean your that much closer to critical limits and have a lot less of a safety factor to compensate if there is a mistake. You might be one of those lucky people that can take it right up to the max limit with no ill effects, then again, maybe your not. Only you can decide that.
So yeah, updating your load manual frequently is a good idea if you are trying new loads all the time. Once you settle in to some favorites that work for you, then its not as important. With the on-line manuals from the OEM's its easy to get the latest data but not so easy to check where you got it from 20 years down the pike.
A similar thing happened in the auto industry octane was reduced, speed was reduced engines got smaller and seat belts became mandatory.