3rd generation. Steel vs alloy frames.

Carried the 6946 for years and noticed that if the slide was relatively free of burrs, the alloy frame did not wear too badly, if, as others have mentioned, it was lubed properly. When burrs and lack of lubrication were found, the frames suffered with uneven wear and gauling. Oddly enough, accuracy of each was not that different.
 
FYI, hard anodyzed aluminum has a surface that measures in the 80's on the Rockwell C scale, much harder than steel can be hardened to. It's basically the same Aluminum Oxide that is used for sandpaper and grinding wheels. Sig Sauer anodyzes all of their aluminum frames and I'd be shocked if S&W didn't do the same, because it's a very simple dip process in an acid bath. Don't remember the specific acid but expect a google search would reveal the details. After that dip the aluminum is then typically die to produce the desired color and finish.

The key to getting good service life with an aluminum frame is maintenance and lubrication. That means keep it clean and use enough grease that's formulated for good retention and wetting properties. On a Sig Sauer the recomended practice is to run them quite wet with grease, enough that when the slide is assembled to the frame the excess oozes out and has to be wiped off.

As for stainless steel and magnets, only the 300 series stainless steels are non magnetic and that's only if they haven't been cold worked. Want to freak out a car nut with a new stainless exhaust system? Run a magnet on the bends, every one will hold a magnet, however on a long straight section the magnet won't be attracted. Typically firearms use a 400 series stainless which is fully magnetic. Most common grade used is 416 because it's very similar to 4140 steel and can be heat treated using the same methods as 4140, in fact 416 can be heat treated in the same batch as 4140. Another common firearms stainless is 436, however it's use isn't as widespread.

Very interesting post. Can you tell me what to look for on my 6906 to see if any anodizing is worn away? I know what to look for on my Sigs but not on the Smith.
BTW, does or did Smith ever make a 6906 sized pistol with both the slide and frame made of steel?
 
I was issued a 5903 in 1988 (prior had a 681, also a great gun). Carried it for 10 years, fired about 12,000 rounds through it. After 10 years, the Tritium sights were dim, so the PD replaced the 5903 with another 5903. I bought the first one, still have it. No wear evident, I think the alloy is plenty tough.
 
I was issued a 5903 in 1988 (prior had a 681, also a great gun). Carried it for 10 years, fired about 12,000 rounds through it. After 10 years, the Tritium sights were dim, so the PD replaced the 5903 with another 5903. I bought the first one, still have it. No wear evident, I think the alloy is plenty tough.
IMHO, the 5903 is a GREAT 9mm. It handles much better than the 5906. I picked one up in 99% condition about 3 years ago. After handling and shooting it for a couple of months, I sold my heavy 5906 and have no regrets. Again, IMHO, steel framed 9mm pistols are overkill. ;)
 
While it is true that an aluminum frame will wear more quickly than a steel or stainless steel frame, it's also true that service pistols such as the S&W 3rd Generation guns will last a long, long time before being worn out.

Of course, that assumes that the gun is well lubricated and cleaned regularly. Any metal gun will wear prematurely if not well lubricated.

Since the gun will not be carried, there is no particular reason to save the 8 or so ounces that an aluminum frame saves. OTOH, you may find that an aluminum framed gun is more enjoyable to shoot. For example, I sold my 34 oz Sig P226R and replaced it with a 43 oz Sig P226 Elite Stainless. Same gun, same caliber, just different frame material and different appearance. The heavy Elite shoots great, but I do miss the mid-weight P226R.

Cost to refinish? Frankly, I don't see that as an issue. An aluminum frame can go tens of thousands of rounds without looking like a hag.

Can't decide. Go to your LGS and try handling an alloy frame 1911 and a steel one. Then handle an alloy Sig and a steel one. Do you like the light gun or the heavy gun?
 
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