45 acp reloading issue

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Loading a few hundred 45 acp using both plated and unplated lead bullets. Both bullets measure .452

No issues for most of the casings, OD after installing the bullets was .471 to .472. With 100 brass, Maxxtech head stamp, the bullets were bulging the brass to .475 diameter. These would not chamber in my Remington R1. They would however, load and feed, unfired, thru.my Remington Rand. Nothing I could do would prevent the cases from bulging. I measured case IDs and the problem cases were .004 to .005 smaller inside than those that did not bulge...since they loaded and ejected from the Remington Rand I marked the box accordingly and will likely toss them after shooting them.

When I started loading these 45s, I checked them in both gums for function. I guess I didn't bother to notice the first 50 of the Maxxtechs....the second 50 were after a break in loading, hence noticing the case bulge and rechecking function.

I learned a couple things, my dial calipers can be my friend, and that R1 has a tight chamber.

Anyone else run into this before? Is there anything that van be done besides dumping the brass. I had to pull about a half a dozen or more loads while working thru this.

Advice and comment appreciated.

Robert
 
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The brass might work with another bullet if you don't want to scrap it. I have enough 45 acp brass I would scrap it. I don't think I have ever seen that brass though. If it has less case capacity you might want to keep it separated and load them with that in mind.
 
I think you nailed it about the R1`s tight chamber. The R 1 has a match barrel which may be held to tighter tolerances than a GI barrel.
My 230gr .45 handloads did,however chamber and run fine in my R1. I do use a taper crimp die and that might make a difference.
Case neck diameter after I taper crimp is .473.
Jim
 
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Check your cases for an internal step. This is something new with some mfgrs. If they have a step or shoulder you do well to pitch them. They will have a reduced internal volume snd create higher chamber pressure.
 
My D.W. has a very tight chamber.

It's strictly a target pistol and I live fine with having to help it to full battery ever so often.

My other 1911's tolerate fat much better.

My PM45 has a tight chamber but my PM9 has an 'average' chamber. I have to give a lot more attention to detail when loading for my PM45. I case gauge every single round I load and there is a small bit of tolerance with PM9 ammo whereas there is zero tolerance with PM45.
 
Loading a few hundred 45 acp using both plated and unplated lead bullets. Both bullets measure .452

No issues for most of the casings, OD after installing the bullets was .471 to .472. With 100 brass, Maxxtech head stamp, the bullets were bulging the brass to .475 diameter. These would not chamber in my Remington R1. They would however, load and feed, unfired, thru.my Remington Rand. Nothing I could do would prevent the cases from bulging. I measured case IDs and the problem cases were .004 to .005 smaller inside than those that did not bulge...since they loaded and ejected from the Remington Rand I marked the box accordingly and will likely toss them after shooting them.

When I started loading these 45s, I checked them in both gums for function. I guess I didn't bother to notice the first 50 of the Maxxtechs....the second 50 were after a break in loading, hence noticing the case bulge and rechecking function.

I learned a couple things, my dial calipers can be my friend, and that R1 has a tight chamber.

Anyone else run into this before? Is there anything that van be done besides dumping the brass. I had to pull about a half a dozen or more loads while working thru this.

Advice and comment appreciated.

Robert

Robert,
Did you look inside the cases? Some may be stepped inside and when the bullet hits the step inside during seating a bullet, it usually cause`s the case to bulge.

You might want to invest in a LEE 45acp carbide factory crimp die. That has fixed any case bulging issues for me in the past. I no longer use any cases that aren`t USA made. I use mainly Starline, Win, Fed-LPrimer. I throw away all the Remington cases.

I`ve usually found that remington cases are thinner than most others. Maybe you should try rem cases with your fatter bullets.
 
I had a similar issue with loads for a 625-8. Another vote for the Lee Factory crimp die. Something you could do is take the de-capper pin out of your sizing die and run the offending rounds thru the die. That should size them down so they chamber.
 
Where does the brass measure .475? .452 doesn't cause too much of an issue in any of my brass. Unless the Maxxtech bullets were undersized also it doesn't seem logical that .452 bullets would cause the issues you are seeing. Are you crimping/removing the case flare?
 
I had a first run production Smith 1911 Target (the one with billboard lettering in the slide) that was the same.

I could load and shoot .451" till the cows came home, but many times had issues with .452" cast not reliably going to full battery.

I have the same model, but a bit later manufacturer, 2005 I think.

It's not 100% with .452" cast, but much more forgiving than the first run production Smith or Dan Wesson PM 7 Match Target.

I have an early production Ruger 1911 and an 8 year old Taurus that will eat them all without issue.

I haven't shot cast in Glocks, but don't recall have any issues with the M&P or XD 45's using .452" cast.
 
Another vote for Lee factory crimp die. I had this same issue with my M22-4 revolver. Don't remember which, but one brand of brass wouldn't chamber. A friend recommended the Lee die and have not had a chambering issue since.

Dan
 
Sounds like thicker brass. If that is the case and you run the through a sizing die you will be swaging the bullet to a smaller diameter. Keep them separate and shoot them in whatever gun they work in. Then toss them.
 
I have been handloading for rifle since forever, but have only started reloading for my handguns. I separated by headstamp 8 pounds of spent .45 ACP brass that I have collected and started loading. It seems to this novice that R-P brass is the best. The worst would have to be head-stamped nny. A forum member posted that this brass has an undersized flash-hole and would or could break your de-capping pin. As always, my opinion is subject to revision as I learn more from those who know more.
 
I have run all my 45 acp reloads through a Lee factory crimp die for years. Had an issue with them not wanting to chamber in certain firearms. After running them through the Lee die they will chamber in everything.
 
If you are at a gun show and see an old GI 1911 barrel, go ahead and buy it cheap. Those "Old wore out barrels" will chamber just about anything! They usually drop in with no fitting, and accuracy, while not target or match quality, having a 1911 that feeds, goes bang and shoots Minute of bad guy, is a nice thing to have!

Ivan
 
It's not unheard of ... I have several 1911 45 acp's and one 45 acp revolver . The chambers on the revolver are so tight that I must size my cast lead bullets to .451 for this gun . If I size the bullets to .452 the bullet will expand the brass and they go in half way and stop .
Also watch the brand of brass ... some has thicker walls and thicker brass makes the problem worse .
Gary
 
Perfect reason to own a S&W model 25 or 625. I have had similar issues with tight chambered 45 acp pistols and just save that ammo for the revolver.
 
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