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.Did you ever measure the diameter of the seating die? It would be interesting to see if your seating die is undersized.
This would seem the likely answer. The seating die may not have adequate camfer on it's mouth to funnel the flared case into it.
I never tried calling Lyman but when I had an issue with a new .40 S&W taper crimp die I emailed them. They responded back & sent me a new die... with the same problem. Oh well.

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