UPDATE - see 12/9 post
My "new" 1976 vintage Model 25-2 looks great on the outside. Unfortunately, on the inside it looks like it was made by the same guys that made the Vega & the Pinto (sorry fans!). I was really surprised because my 1990s vintage 66-4 and 642 actually are much cleaner looking inside.
After shooting about 150 rounds and a lot of dry firing, there's clear evidence of the hammer dragging on the frame on the right side.
Two main things I noticed: While there's a nice, round mark on the hammer's left side for the frame boss (2nd pic), there isn't any indication of contact between the right side of the hammer and the sideplate boss. The second thing is that the sideplate boss is far from level on the same plane as the inside of the sideplate. I checked it visually and measured to be sure. The top edge is significantly higher (toward center) than the bottom edge. However, you don't see any indication of the higher edge dragging on the hammer in the first pic.
I think that I need to level out the sideplate boss and get 1 or more shims. Is that the right approach? Are THESE the right shims? I was amazed that Brownells didn't seem to stock them.
BTW the bare metal you see on the upper edge of the sideplate and on the frame was started by the hammer. Both edges were proud of the inside surfaces, so I stoned them level.
Also, the vertical stripe almost directly above the hammer pin inside the frame was started by the hammer. I had stoned smoother it when these pictures were taken.
Another unrelated question: What's the best way to clean up the inside of the hand slot? It is REALLY rough. Is there a particular stone shape I should get? I can feel the hand dragging in there and see the problem areas on the hand.
Finally, here's another pic showing the inside of the frame and the bottom of the rebound slide. Yes, I've already polished the bottom of the rebound slide and that's what it looks like.
I also discovered that the pin going through the rebound slide was proud of the back side.
One last note to reassure you all - I have NOT touched the hammer with a stone.
My "new" 1976 vintage Model 25-2 looks great on the outside. Unfortunately, on the inside it looks like it was made by the same guys that made the Vega & the Pinto (sorry fans!). I was really surprised because my 1990s vintage 66-4 and 642 actually are much cleaner looking inside.
After shooting about 150 rounds and a lot of dry firing, there's clear evidence of the hammer dragging on the frame on the right side.


Two main things I noticed: While there's a nice, round mark on the hammer's left side for the frame boss (2nd pic), there isn't any indication of contact between the right side of the hammer and the sideplate boss. The second thing is that the sideplate boss is far from level on the same plane as the inside of the sideplate. I checked it visually and measured to be sure. The top edge is significantly higher (toward center) than the bottom edge. However, you don't see any indication of the higher edge dragging on the hammer in the first pic.
I think that I need to level out the sideplate boss and get 1 or more shims. Is that the right approach? Are THESE the right shims? I was amazed that Brownells didn't seem to stock them.
BTW the bare metal you see on the upper edge of the sideplate and on the frame was started by the hammer. Both edges were proud of the inside surfaces, so I stoned them level.
Also, the vertical stripe almost directly above the hammer pin inside the frame was started by the hammer. I had stoned smoother it when these pictures were taken.
Another unrelated question: What's the best way to clean up the inside of the hand slot? It is REALLY rough. Is there a particular stone shape I should get? I can feel the hand dragging in there and see the problem areas on the hand.
Finally, here's another pic showing the inside of the frame and the bottom of the rebound slide. Yes, I've already polished the bottom of the rebound slide and that's what it looks like.

I also discovered that the pin going through the rebound slide was proud of the back side.
One last note to reassure you all - I have NOT touched the hammer with a stone.
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