My adventures in melting lead

With that volume of bullets cast, it appears to me you need a Star sizer... I was lucky enough to find one many years ago and would not be without one now. They will make very short work of that pile of HPs you have there...

By the way: those are some very nice cast bullets!
 
DoubleSS, a Star sizer is the only piece of equipment that I wish I had. My RCBS LAM II does the job, but it looks like the Star would be so much quicker. Unfortunately, a $300 sizer isn't in the budget at the moment.
 
Any more I use the lee sizers & tumble lube with 45/45/10. It does excellent lubing anything I use/shoot up to 1200fps. After that I use a traditional luber-sizer. Extremely fast & it flat out works.

The lee sizers are also used for powder coating which seems to be the direction allot of casters are taking.

Nice post novalty, those molds & the bullets they make are a work of art.

I keep some fine steel wool with my casting equipment. When I start to get the lead buildup on the top of the mold like in your picture I lightly wipe it off of the mold & bottom of the sprue plate with the steel wool. I also use q-tips & either the lube that came with the mold or synthetic 2-stroke oil. Dip the q-tip in the oil & put a light coat on the bottom of the sprue plate & the top of the mold. Just a quick lite coat around every 20 or so pours/sets will keep the lead buildup from forming. I also lube the alignment pins & the arms of the crameer pins and where the cramer pins seat in the mold at the same time.

Novalty, do you ever mix any soft or pure lead with you ww to cast slow moving/plinking/target bullets for the 45acp? I run a 8bhn/9bhn alloy 99% of the time for the 38spl/44spl/45acp. The clip on ww's are around 12bhn.
 
Forrest r, the alloy I use has been almost entirely COWW's with a very few SOWW's mixed in--no tin added. I've never tested the BHN, but wondering if I should get a tester as I've recently picked up some boat ballast lead, and some lead from scrap yard already cast into Lyman ingots.

My next task is cleaning my molds, have to get the smeared lead off of the bottom of sprue and top of mold. I do coat both with the oil Mihec supplies, as well as the pins and alingment pins. I even lightly coat all the blued metal surfaces of my Promelt after each cast to eliminate rust. My molds are stored in air tight food container after coating with oil. I'll remember to bring oil for use during casting sessions and apply as you mentioned. Do you copper Core Boy would work to clean the lead smears on sprue plate and mold?

Next session I am going to try and set up something to air cool, as I've found the water dropping oxidizes the outside of the bullet a little--plus adds to the hardness I believe.
 
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Love the pics roundgunner! Remember seeing your wood smelter setup, that is a nice rig. I've been melting my wheel weights in a 12" dutch oven on a propane fryer. Takes about 1 hour to get melted, fluxed 3 times and ladle 1 dutch oven full into ingots.
 
Nope, I presort all my wheel weights. Zinc and steel weights are much tougher and won't indent when squeeezed with pliers or snips. Plus their melting point is higher. So it is important get a thermometer in the melt to make sure you don't reach the melting point for zinc. After the melt gets going, I stir it up with stainless spoon, and any zinc or steel weights that got missed in sorting will completely unharmed, so I can scoop them out.
 
Chore-boy, steel wool, even a pencil works good. Just do it while the molds hot, everything will come right off. Keep the top lubed, don't worry about using up all the oil that comes with the molds, any synthetic 2-stroke motor oil will work just as good if not better. Been using the same 4 oz bottle for the better part of 4 years now, got it 1/2 way gone.

I use pencils to test my lead, not the most scientific way but it's consistent. Lead hardness is soooooooo overrated!!!!!! 8bhn to 12bhn will work with 99% of all the pistol bullets people use/shoot & 12bhn to 18bhn for 99% of the rifle bullets.

If I have a mold that can cast solid nosed bullets or hp bullets, I always cast the hp's. They use less lead & are more fun. Been burning up 250# to 300# a year in lead @ the range for a couple of decades now. Used to be more but I don't shoot bowling pins or steel any more.

Nice pics, roundgunner!!!!
Don't know what I like better:
The bullets or the pup & the wheelhorse in the background.

Great pictures of the melting pots, molds & bullets you guys make/use. That truely is what reloading is all about. When you can make any bullet you want, as many bullets as you want, the size you want & the hardness you want to customize them for your needs. It doesn't get any better than that!!!

The lead I use has been free for 30+ years now & casting has been an excellent hobby itself. Nothing better than a pile of bullets laying around to use up.
 
You'd be hard pressed to find 200 lbs of lead wheel weights around here. Zinc is in!
 
Finishing melting the last of the almost 900 lbs of lead that I had picked up since last year.
This is the waste from the last 450lbs or so.

Most of my equipment set up.

Last 160 bars, about 178lbs by my estimate.




Guess about 600lbs total in ingots, should last me a several years at the rate I shoot--have to lower that estimate if the Mrs. keeps shooting at her current rate.
 
I need the tease every now and then. Not quite ready to start, but soon.

The H&G #68's are what I shoot - great bullet.
and
I shoot a 124 gr Long nose - its the H&G 331 in my M59
H&G 9mm 331.jpg
H&G 115 9mm.jpg
I snagged these pictures that boatbum attached to a reply awhile back
Yours look they would do just as well, maybe better - I'll have to start looking at molds.

how about 38/357? swc's? truncated cones?
 
The 38 SWC mold I have is a Lachmiller 162gr. mold and drops great bullets, but my Ruger SP101 keeps leading with them on mild loads sized at .358.
 
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Yesterday I fired up the ol' RCBS ProMelt and did some casting for my S&W 1911 with my Mihec HG#68 clone mold. After sorting out ones that didn't come out alright (~20). I ended up with 868, roughly 25lbs of these paper punchers. All lined up and ready to go through the LAM 2.

 
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I do all mine inside my shop with exhaust fans going. As far as growing a third eye.......that's how people end up with a bad opinion of cast bullets. All I shoot are cast bullets and I have been casting my own for 43 years and I only have two eyes!

How many of them did you shoot out over the past 4 decades? :D
 
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