Finally got around to starting my project. I made a few revolver grips years ago, but I am probably a bit rusty. Figured some might want to see the steps I am taking, but if this is not the right place for it I understand.
I am using a set of Pachmayr Jordan grips as a model and fitting them to a model 10 that is well worn so I don't have to worry as much when it is on my bench. I am not totally sold n the shape of the Pachmayrs, but can make some minor adjustments when I get to the shaping stage.
I decided to use a piece of curly maple that was left over from a previous project, never seen figured maple Jordan's, but thought why not. I figure there might be some bobbles here and there, so I will save my figured walnut for the next set.
My shop is in my basement and is pretty cramped. I use a Shopsmith Mark V for most of my power tool operations, but also have a small metal lathe which I will use for making the estucean and grip screw. Though power tools are nice for the preliminary stages, but most of the work is done with hand tools.
Here is the rough blank cut to size. The blank is about 2" thick. I sawed it on the bandsaw about a quarter inch oversize all around.
The next stage was to layout a center line and split the grip blank, again using the little Shopsmith bandsaw.
The two inner halves were than flattened on a disc sander.
Next couple pictures are the outer halves with a bit of water to show the grain.
Next was the hard part. I didn't get a photo of the layout which involved a cardboard template cut to match the grip frame. I took a few measurements of the Pachmayr grips to get the proper location for the inlet and placed some preliminary lines in place. The rough idea was done with a trim router and quarter inch router bit, the final cuts were done with chisels, gouges, and scrapers. I use a oil/graphite mix as an inletting compound to reveal the high spots.
Getting closer, I don't know any other way to do this but to take my time and remove material a bit at a time.
That is it for now, thanks for having a look.