progressive press question

Racer X

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I am just dipping my toes into reloading, and can't really start until primers become available again.

Anyway, here goes. How do you deal with a 5 station progressive press when you have a 3 die or 4 die set? I have a Lee LoadMaster fwiw. The price was right for a used press in good shape. If money wasn't an issue, probably a Dillon 550.

With this Lee model, I can get a different die plate for each caliber, and not need to set up the dies every time I switch calibers.

It has a universal deprimer "die" so that could be one station. Still one station empty, for example.
 
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If I had a 5 station press I would use the first 3 station and let the rounds rotate thru the stations with no dies until the are discharged after the last station.
SWCA 892
 
If I had a 5 station press I would use the first 3 station and let the rounds rotate thru the stations with no dies until the are discharged after the last station.
SWCA 892

That is the missing info. If done at stage 3, the round just rides the carousel till it gets kicked off at the last stage. Thanks.
 
For my critical stuff, I might do that. Thanks for the tip/suggestion.
 
" I have a Lee LoadMaster fwiw. The price was right for a used press in good shape."

IMHO, the worst press Lee ever made. I tried to mentor a beginner who bought one, and it can be made to work with constant fiddling, but tends to go out of adjustment again with use. I have two Lee presses, single stage and turret (Lee's best press); and two Dillon SDB. I wouldn't trade even the Lee single stage for the Loadmaster. YMMV.

Added: Had I known when I started loading that I would get into IDPA and USPSA with large amount of pistol loading, I would have saved up and bought a Dillon 650 to start. It is just as easy to use as the Lee turret, and can even be operated as a single stage to learn if you want. Then when you need a few hundred pistol loads, you can utilize its full capability.
 
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" I have a Lee LoadMaster fwiw. The price was right for a used press in good shape."

IMHO, the worst press Lee ever made. I tried to mentor a beginner who bought one, and it can be made to work with constant fiddling, but tends to go out of adjustment again with use. I have two Lee presses, single stage and turret (Lee's best press); and two Dillon SDB. I wouldn't trade even the Lee single stage for the Loadmaster. YMMV.

I agree with this totally!!! I unfortunately bought a Loadmaster to load 40S&W about a year before Dillon introduced the 650(1992 or '93). The Loadmaster was a constant struggle to keep it running and produce acceptable ammo. I bought a 650 ASAP after it was introduced and retired the LM. I tried to give it away to a friend who was looking for a progressive press but he gave me some money for it. He tried it for a while and junked it.
 
I can only speak of the Dillon 550, it is a four station press.

If you use the Dillon powder system it will use a special "powder die", this holds the powder funnel (part of the caliber conversion kit), the funnel will also flare the case mouth. This is used in station 2.

So station 1 is your size die and decap.
Station 2 is prime and powder drop.
Station 3 is bullet seat
Station 4 is bullet crimp

This is the basic setup from the manual.

Some people will add a powder check in station 3. This would require a seat/crimp die in station four.

If you want a Dillon with 5 stations, you'll need a 650/750.

This would allow your powder check set up in station 3, then 4 and 5 are for seat then crimp. Still using stations 1 and 2 for size and powder. If you don't use a powder check you can leave that station open or add a bullet feed or the like.
 
It depends on which 5 stn press you have. Dillon uses tool heads, set the dies once. Hornady uses individual breech lock rings, set the dies once. The Dillon just requires 2 pins be removed & the whole tool head is off, new one in, about 15sec. The hornady dies each have to be removed & each new die installed. The lock rings can come loose. I prefer the tool heads.
On either machine, one of the stn can be used as a powder check.
 
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I don't recommend going from scrounged brass to a finished cartridge one time around the progressive. Progressives can be very efficient, but there's still a distinction between brass preparation and loading.

Brass prep can involve lubing and decapping, after which it's sensible to clean the brass. I agree that many successful people forgo both, but leaving dirty primer pockets and lube all over the case goes against my sensibilities, as does not lubricating brass even for sizing with carbide dies.

Brass prep could be done with as few as one full-length sizing die, but there are reasons to use more in some cases. You can use a universal decapper in the station with the primer catcher. You can neck size independent of body sizing using a Redding neck sizer or a Lee Collet Die and then the respective body die to bump the shoulder. With a handgun cartridge you might have an additional step to expand the case mouth -- and yes, you can neck and body size handgun cartridges independently and it makes sense to do so because there's no reason to squeeze the body down with the carbide ring that's small enough to give neck tension on the bullet. So there's the potential to use at least as many as four die stations just for brass prep.

The Loadmaster has a larger diameter ram. I can tell you that the Lee Auto Breech Lock Pro has a small ram and it's only under the first die station. The other die stations are offset and they're no good for sizing the bodies of rifle brass -- they bind -- but maybe people don't expect to do much rifle on the ABLP though it does fit AR-size cartridges. My point is that in some cases, one die station is better for an operation than another. I know one champion F class shooter that reloads on a Dillon 750 and he'll use the same die station and the same shell plate slot for seating (when he's not using an arbor press), just for consistency's sake.

Once the brass comes off the press, it can be washed and primed. I store mine after that.

To load, I start with a powder drop, then an RCBS lock-out die. Then the seater, and finally the crimp. That's another 4 stations. I'm sure other people can come up with uses for even more stations especially for brass prep, trimming and all, but that's not my point.

My point is that it makes sense to separate brass prep from loading, even if you do all the brass prep with one station. Use the case feeder and the progressive is still faster than a single stage. Loading progressively uses at least two stations for powder and seating but it often makes sense to add a powder-check and a separate crimp.

So there's no reason to worry about using a progressive press even with only one die.
 
I am just dipping my toes into reloading, and can't really start until primers become available again.

Anyway, here goes. How do you deal with a 5 station progressive press when you have a 3 die or 4 die set? I have a Lee LoadMaster fwiw. The price was right for a used press in good shape. If money wasn't an issue, probably a Dillon 550.

With this Lee model, I can get a different die plate for each caliber, and not need to set up the dies every time I switch calibers.

It has a universal deprimer "die" so that could be one station. Still one station empty, for example.

I loaded on a single stage for many years and then went with a LNL a few years ago.
#1 - deprime and size
#2 - prime and bell case - powder charge
#3 - RCBS Powder Cop Die
#4 - Seat Bullet
#5 - Apply crimp depending on cartridge

I have several hundred 9 mm and 40 S&W rounds that I had already sized and primed years in the past. All I have to do is twist the sizing die out and not prime on the downstroke. I don't like to do it this way because it gets me out of my usual rhythm but when I run out of these I will be fine.

I have heard people state that even with a progressive, they prime off the machine so it isn't that unusual.
 
Back when I started with a progressive press, I had a choice of a four station Dillon or 5 station Hornady.
I looked at my loading cycle:
1) size/deprime
prime
2) expand and flare case mouth
3) manually cycle powder measure
4) seat bullet
5) crimp
Based on my testing, I was NOT going to sacrifice for a 4 station press, so I bought one of the very early Hornady 5-station progressive presses and was happy with it for 30-40 years.
Now, my reloading cycle would be:
1) size and deprime
prime
2) expand, flare case mouth, and meter powder
3) RCBS Lock-Out die
4) Seat bullet
5) Crimp
The powder-though dies and measures from Lee, Dillon, and Hornady have really improved things.
However, after finding deals on Dillon 1050s, my current reloading cycle is:
1) case automatically fed to shell plate
2) size/deprime
3) primer pocket swage
4) prime
5) expand, case mouth flare, and meter powder
6) RCBS Lock-Out die
7) seat bullet
8) crimp
 
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I use carbide dies for pistol, no lube required. I have never cleaned a primer pocket on a pistol case, pointless imo. If you want to lube cases, Hornady Oneshot doesnt have to be removed. I also never trimmed a service pistol case, pointless.
 
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I have a Dillon 550. The difference between the 550 & 650 is 4 to 5 station and auto index on the 650. The dies you use make a difference on how you load. Dillion uses two dies for seating and crimp but RCBS seats and crimps with the same die but gives you a belling die. On a Dillion press you will bell and drop powder on station #2 without the use of any die. The belling die is a feed thru die and operates the powder dump(if a case is present) and comes in a caliber conversion kit. I don't like the auto index of the 650 If you are loading primed brass the steps are different. Normally you will insert a fired case then, cycle the press, and then index the plate by hand. If you are loading primed brass you will cycle the press, insert the fired brass, and then index the plate. There will never be a brass in station #1(size and prime) when you cycle the press! Dillion uses a block to hold the dies so you never need to change the die setting. Caliber change on a Dillion takes about 5 minutes. I never used a Lee press so I can not compare but I have friends that changed from the Lee to Dillion after they started shooting competition and the round count went up!
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Some reloaders install a powder dispenser on each block but that gets expensive. I have two, one w/large bar and one w/small bar! I experiment with different powders and weights so the powder dispenser gets changed almost every time I reload!
jcelect
 
I have heard people state that even with a progressive, they prime off the machine so it isn't that unusual.

I load on a Dillon 550, but prime off the machine as you mentioned.

I deprime on a Lee Automatic Processing Press, then wet tumble.
I hand prime with either an RCBS Universal hand primer or an RCBS hand primer that uses the shell holder. The universal doesn't grab the .32 cases that well, so I had to go with the shell holder version for them. I removed all the decapping pins from my sizing dies and size in station 1. Station 2 is belling and powder drop. Station 3 is bullet seat and station 4 is crimp.

I changed over from a Lee classic turret several months ago and got rid of all my Lee stuff except dies. Lee dies work well enough in the Dillon that I didn't see a need to change right away.
 
I do reloading old school.

1. decap single station Lee press
2. Rough media polish
3. Size length
4. Chamfer case mouth/ clean primer pocket
4A flare case mouth
5. Finish polish fine media added brass polish
6. Primer install hand primer
7, Lee pro 1000 press to charge, load, crimp done.

New looking ammo
 
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I use carbide dies for pistol, no lube required. I have neber cleaned a primer pocket on a pistol case, pointless imo. If you eant to lube cases, Hornady Oneshot spent have to be removed. I also never trimmed a service pistol case, pointless.

I too use carbide dies for pistol calibres. BUT!!!

Without lubing the cases they stick in both the sizing/decapping die and the neck expander/powder drop die. This causes cases to "jump" after the powder drop spilling powder.

My solution, using a standard three die progressive, is to:

- lightly spray the fired and cleaned cases.
- run the cases through the sizing/depriming die set up in it's own toolhead..
- give a light second spray to the primed cases.
- expand/powder drop, bullet seat and crimp using second tool head.
- tumble the loaded rounds for 30 minutes to remove any residue fo the lube. The cases come out like new factory rounds and feed flawlessly in my pistols.

As to the OP's question: get a factory crimp die and set it up in station 5. leave station 3 empty so that you can see the powder, or install a powder check die.
 
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