The tolerances on the manual powder system are wider than on recent production automatic powder measures. The manual powder measure used on the RL450 was never suitable for H-110/ W-296/ AA9, and the manual said as much. No tighter fitting bars are available for the manual powder measure.
On the automatic powder measures, the manufacturing process was changed in the mid-1990s, so that the hole in the powder measure body was more consistent dimensionally. This allowed us to run slightly tighter tolerances on powder bar fit now. On older automatic powder measures we can broach the hole, and use the current powder bars. Some even finer ball powders, such as AA5, can still fit into the working tolerances of the powder measure. If W-296/H110/AA9 bind using the small powder bar, we have a slightly thicker spacer bar we can send that usually prevents this. Again, this applies only to the automatic powder measure.