The problem with most case gauges is they only check case headspace and not case diameter. And do not work well with cases not fired in your chamber.
Below is a once fired Lake City 7.62 case that has not been resized in a Dillon gauge.
Below is the same case in a JP Enterprise case gauge showing that the gauge is smaller in diameter. These gauges are cut to minimum SAAMI dimensions. Meaning the same size as new unfired ammunition.
I buy bulk once fired Lake City 5.56 and 7.62 cases and size them with a small base die. I also pause at the top of the ram stroke 4 or 5 seconds to reduce brass spring back. After sizing each case is checked in a JP Enterprise case gauge. And if it passes the plop test it will fit in any chamber.
[ame="https://www.youtube.com/watch?v=Gjpf6GbQPlw"]https://www.youtube.com/watch?v=Gjpf6GbQPlw[/ame]
Below the newer JP Enterprise gauges are made of stainless steel and no longer made of aluminum.
[ame="https://www.youtube.com/watch?v=hmyqx_F-oHY"]https://www.youtube.com/watch?v=hmyqx_F-oHY[/ame]
Bottom line, you are dealing with brass spring back after sizing because the cases were fired in larger diameter military chambers. And a small base die will reduce the case body diameter more. And pausing at the top of the ram stroke reduces brass spring back.
And once the cases have been fired in "YOUR" chamber a standard sizing die can be used after the case is fire formed to your chamber.
Think about the Lee undersize pistol dies that size the case .002 to .003 smaller in diameter than a standard die. These under size dies are used by competitive shooter who use range pickup brass. And these under size dies compensate for cases fired in larger diameter chambers and older work hardened brass that springs back more after sizing.